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BUILDING FOUNTAINS AND PONDS - Fountain and Garden Pools 12

Metal-lined pools
Metal-lined pools require some skill in the shaping and joining of metal, but, for anyone who has this skill or can acquire it readily, this method of construction
has many advantages. We have already mentioned the fact that
such pools are not easily damaged by frost. Except for the fact that
frost heaving sometimes causes leaks at the points where the supply
and drain pipes pass through the metal lining, it might truthfully
be said that such pools are never damaged by frost action.
Lead is the most satisfactory metal on several counts
and also the easiest to work. The sheets are purchased in sizes
which can be fitted most economically to the shape and dimensions of the pool. Each sheet should be trimmed so that it roughly fits the section of the pool where it will be put down. Allowances should be made for the edges to be turned up at the pool sides and also for the additional width needed for seams. After cutting it to the rough shape, each sheet is placed on the pool bottom and hammered with a large wood mallet to fit the contours of the excavation.
After the sheets have been shaped, the edges are turned up on each
one to form the seams. A detail of a seam of this kind is made by first turning up at right angles the edges of the sheets which are to be joined. The shorter edge should be turned up at east 1/2 in., and the longer edge about 11/8in. The turning operation can be done most conveniently with roofer's tongs, but, when these are not available, the edge can be turned up with a hammer and a
block of wood cut from 2 in. by 4 in. lumber. Two lines can be
scored along the block to mark the heights of the short and long
edges. After the edges have both been turned at right angles to
their sheets, another block of wood which is about 1/16 in. thicker
than the height of the short edge is pressed against the short edge,
and the long edge is hammered down on the block. Next the block
is placed in the corner of the long edge and its sheet, and the tip
of the long edge is hammered down so that it lies against the still
upright short edge. The next step is to flatten the folded seam
against the sheet with a wood mallet to produce the interlocked
form. Finally, after all the seams have been folded down, they are
soldered as shown. The seams must be soldered up to the water
level or the pool will leak at the edges. They are rather easily
formed and soldered in the parts of the lining where the curve is
not sharp; but where the curves have a very small radius, as at the
point where the sheet is turned under the coping stone, it is usually
necessary to make the seam first and then beat the sheet to the
shape of the curve with a mallet. Soldering should be done after
the curve is made. The joints around the supply pipe and overflow
pipe are made with solder. Lead is a very malleable material and,
therefore, it is not readily injured by hammering it to such shapes as pool bottoms. It is easily cracked or even pierced by sharp points, however. Therefore, it should not be hammered down against small
sharp stones.

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